| Q&A: Removal and Installation of Rubber Roller of Standing Small Gin
(505, 505T)
After using for two years, the experimental effect of the rubber roller
of the gin will be affected gradually due to the natural aging, dyeing
penetration, etc. Then the repairing milling should be processed on the
rubber surface. Many factories have the experiments of repairing and milling
the rubber surface, but not familiar with the structure of the standing
small gin (505, 505T) of our institute, which cause that the work of the
gin is abnormal or the performance is lowered after removing and installing
the rubber roller. Currently, the correct methods of removing and installing
the rubber rollers of our institute are explained as following:
1. Cut the power supply and gas supply.
2. Remove the two behind columns of the gin (the front standing column,
top board and gas circuit shall not be moved for fear affecting the precision
of the machine.).
3. Mark on the bearing site in the both ends of the rubber rollers above
and below to guarantee the site and direction of four bearing sites when
reinstalling (for instance write the “above left”, “below left”, “above
right”, “below right” and arrowhead signs with mark pen).
4. Remove the above roller in balance and put down.
5. Open the door of machine box, screw off the fixed bolt (in the place
above left of the switchboard, the diameter is 2 centimeters, black) of
the switchboard, and turn off the switchboard.
6. Loosen the bolt in the end of the nylon gear, remove the flexible blocking
ring in the nylon gear and gear axle.
7. Hold the below roller level, move to left to take out the roller end,
take off and put down.
8. Push aside the bearing (site) of the both ends of the rubber rollers
above and below with drawing and put down.
9. Repair and mill the rubber.
10. After finishing milling the rubber rollers, and reinstall in converse
order.
11. Test the gin remaining rate newly.
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